BaltiCold SPRAY

BALTiCOLD SPRAY / POWDERS

Start with the function.
Choose the powder.

Compare 17 listed powder grades and blends by composition, purpose and application. Metals are listed first, followed by aluminium oxide where present.

05 / THE OTHER HALF OF THE PROCESS

Powder. Substrate. Purpose.

The right powder.
For the right job.

The metal name is only the beginning. Composition, particle size and preparation all influence the layer you create.

AlAluminium-basedLocal build-up and repair trials
CuCopper-basedConductive and functional layers
ZnZinc-basedCorrosion-protection applications
SnTin & other blendsSpecialized surface functions

Confirm the exact grade, current availability, technical data and safety data before ordering.

Find your powder in the material guide
Two powder feeders on the CSM270 cold spray system
THE COMPLETE PROCESS

Powder selection.
Nozzle access.
Surface preparation.

POWDER SELECTION GUIDE

Find a material for your application.

Search by grade, metal or task. Filter by the result you want to achieve.

17 materials

Cold spray powders: composition, purpose, typical applications and selection checks
GradeCompositionPurposeTypical useSelection check
K-714Nickel + zinc + aluminium oxideProtectionHeat-resistant steel coatings; metal mould restorationQualify temperature, adhesion and final dimensions.
K-32Nickel + aluminium oxideConductivityElectrical contact surfaces; corrosion- and heat-resistance trials on steelMeasure contact resistance and qualify the service environment.
T-25 / T2-00-05Tin + aluminium oxideConductivityCoatings for electrical connector contact areasVerify contact resistance, corrosion behaviour and mating surfaces.
B-83-100-40Babbitt blendRepairRestoration of sliding-bearing surfacesConfirm bearing alloy, nozzle set, clearance and lubrication requirements.
K-00-04-16Aluminium oxide (alumina)PreparationAbrasive cleaning and preparation of steel or cast ironA preparation abrasive, not a metallic build-up powder.
K-01-11 / C-01-11Copper + zinc + aluminium oxideRepairLocal defect filling; bearing-seat restoration in steel or cast ironVerify bond strength and machining allowance. Crack filling is not structural qualification.
K-00-11 / Z-00-11Zinc + aluminium oxideProtectionLocal corrosion protection on steel, including weld areasCheck preparation, coating continuity and exposure conditions.
K-01-01 / C-01-01Copper + aluminium oxideConductivityConductive contacts and solderable underlayersMatch the substrate; test resistance, bonding and solder wetting.
K-10-04 / A-10-04Aluminium + aluminium oxideBond layersPrimer layer before copper or nickel deposition on ceramicsTest the entire layer stack and its adhesion to the actual ceramic.
K-10-01 / A-10-01Aluminium + aluminium oxideProtectionAluminium surface restoration and corrosion-protection trialsCheck alloy compatibility, thickness and corrosion performance.
K-20-11 / A-20-11Aluminium + zinc + aluminium oxideRepairLocal build-up and sealing trials on radiators and heat exchangersPressure-retaining components require an approved repair and leak/pressure testing.
K-80-13 / A-80-13Aluminium + zinc + aluminium oxideRepairLocal restoration of damaged aluminium, steel or cast-iron surfacesAsk which grade suits the job; do not assume the two Al/Zn blends are interchangeable.
A-20-10Aluminium + zincConductivityConductive coating development on glassUse representative glass coupons; verify adhesion and thermal sensitivity.
C-03-10Copper + zincConductivityConductive, solderable coating development on glassCheck glass compatibility, bonding and soldering conditions.
C-01-00CopperConductivityThin copper layers for solderingVerify achievable thickness, solderability and substrate bonding.
A-1MCAluminium + aluminium oxideRepairAluminium wheel and rim surface restorationCosmetic surface work does not certify structural wheel repair.
K/A-30-01Aluminium + aluminium oxideRepairScratch and surface-defect restoration on aluminium wheels/rimsConfirm grade selection and the approved limits of the component repair.

How to choose: start with the coating function and substrate, then confirm the exact grade, particle-size distribution, compatible nozzle and process window. Mixed powders are not equivalent to pure metal powders.

Before ordering: confirm the exact mixture, particle-size distribution, current availability and compatible equipment with BaltiCold Spray. Request the technical data sheet (TDS) and safety data sheet (SDS). Listed application directions require a representative trial.

Help me select a powder

POWDER SELECTION

A blend is more than its metal name.

Define what the layer must do

Dimensional restoration, corrosion protection and electrical contact performance need different checks. Start with the function, substrate and service conditions before narrowing the grade.

Confirm the current technical data

The table provides application starting points. Request the grade-specific technical and safety data, particle-size distribution and equipment compatibility before ordering or setting a process.

YOUR NEXT STEP

Need a powder recommendation?

Send the substrate, required layer function, target thickness and expected service conditions.

Discuss your application